Empire West Inc. Company Information:
Factory Tour & Equipment List

 

Custom Thermoforming Design Capabilities
Design
Today's manufacturers and engineers need choices, options and a clear cost/benefit analysis before deciding on a final design. At Empire West our goal is to bring focus to the thermoforming design process, so your part moves into tooling with the full benefit of our thirty years experience in the custom plastics industry.
Custom Thermoforming Tooling Capabilities

Tooling
Empire West combines advanced technology, quality materials and the highly regarded skills of our experienced tooling craftsmen to make the finest molds in the industry.

Working in machined aluminum, cast epoxy and metal arc spray, our mold makers will custom fabricate tools that are guaranteed to form your parts within tolerance and on time. Our engineering staff will help you build-in value and design-out cost before the tooling begins. It is impossible to form superior parts with an inferior mold.

Custom Thermoforming Manufacturing Capabilities
Manufacturing
Advanced technology is embedded into Empire West's manufacturing processes at every level - from our computerized forming machines, to our three and five-axis numerically controlled routing stations, to our integrated network software. Precision, repeatability, quality and speed are the words we live by at Empire West Plastics.
Custom Thermoforming Superior Fixturing
Fixtures
Superior fixturing liberates the finished part from the formed plastic. With it, we can achieve the aesthetics, integrity and flexibility of injection molding. Without it, the quality and consistency you require cannot be achieved. Our precision-cast, vacuum-actuated fixtures, when combined with our computer-controlled routing systems, provide unequaled repeatability and tolerance control. The fixtures made by our tooling team during the development stage are essential to the production of superior quality products, and are used in forming the plastic, trimming it to exact specifications and producing the quality you expect.

Vacuum Forming & Pressure Forming Machine

Forming Machines
One Vacuum / Pressure Forming Machine
Drypoll - 3 Station Rotary 50" x 50"

One Vacuum / Pressure Forming Machine
Parker Model 4-6-2R Quick-O-Matic - 2 Station Rotary - 52" X 96"

One Vacuum / Pressure Forming Machine
Mercury Comet Single Station - 51" X 40"

One Vacuum / Pressure Forming Machine
Single Station 42.0" X 57.0"

Two Vacuum / Pressure Forming Machine
Single Station 29.0" X 38.5" - Computer Controlled

One Vacuum / Pressure Forming Machine
Single Station 27.5" X 24.0"

One Vacuum / Pressure Forming Machine
Single Station 24.0" X 30.0" - Computer Controlled

Router

Routers
Two 5-Axis CNC
Thermwood Model 67 - Dual 5' Tables - Tool Changer

One 5-Axis CNC
Thermwood Model 67 - Single 5' Table - Tool Changer

Seven 3-Axis CNC Converted SCMI Routers

Six Pin Routers

Four Table Routers

Milling Machine

Milling Machines / Machining Centers
One Leadwell V-60 CNC Machining Center

Two Mitek CNC Knee Mills
Model VMB50F with Vickers Acramatic 2100 Controller

One Bridgeport CNC - 3-Axis

One Bridgeport Mill with Servo II Controls & Position Readout
Programmable

Two Bridgeport Mills with Power Feed & Position Readout

Press

Presses
One Auto Balance Hydraulic Plane Cutting Machine

One Promecam Hydraulic Press Brake - Model RG-25-1

One Hytonic Press - Model GSB-3 Beam Press

Lathe

Lathes
One Hardinge Model VBS
Dovetail Bed & Second Operation Stationary Collet Feature

One Webb - 17" X 40" with Position Readout

Welding Equipment

Welding Equipment
One Lincoln Arc Welder - TIG 300/300

One Miller Spectrum 500 - DC Plasma Cutter

One Miller MIG - CP 250

Two Acetylene Torch Stations

Drill Press

Miscellaneous Equipment
One VBS 900 Vertical Bandsaw

One Canedy-Otto 2HP power head Drilling Machine

Two Shears

Three Drying Ovens

One Connecticut 48" Finger Brake

One Promecam 48" Power Brake

One Industrial Sewing Machine - Consew 206RB-3

One Paint Booth

One Sandblaster

Two Branson Sonic Welders

Nine Production Bandsaws

Twelve Drill Presses

One TAFA Arc Spray System